Description
Overview
The Type 6000 Volume Booster is a high-flow, one-to-one signal-to-output relay designed to increase the stroking speed of pneumatic control valves when used with a valve positioner and actuator. By delivering a high volume of air in response to larger signal changes, the Type 6000 helps improve actuator response while maintaining accurate throttling control.
An integral adjustable bypass valve allows the booster response to be tuned to the requirements of the application. Large signal changes can produce high-volume, fast actuator movement, while smaller signal changes are dampened to help prevent overshoot or overdamping. For on/off control valve applications, the bypass can be closed to maximize stroking speed.
With flow capacity up to 300 scfm, 1/2″ or 3/4″ NPT supply and output ports, and a choice of aluminum or 316 stainless steel construction, the Type 6000 provides a rugged solution for demanding control valve and actuator applications.
Key Features
- High-flow pneumatic volume booster
- One-to-one signal-to-output relay
- Flow capacity up to 300 scfm (7,075 Nl/min)
- Fast response for rapid actuator stroking
- Adjustable bypass valve for response tuning
- Helps eliminate actuator overshoot or overdamping
- Bypass can be closed for faster on/off valve stroking
- Soft-seat sealing provides tight shutoff
- Tight shutoff helps reduce unnecessary air consumption
- Corrosion- and wear-resistant construction
- Stainless steel external trim and internal wear parts
- Available with aluminum or 316 stainless steel body construction
- 1/2″ or 3/4″ NPT supply and output ports
- 1/4″ NPT signal port
- Optional EPDM elastomers
- Optional silicone elastomers
- ATEX 2014/34/EU option available
Performance Characteristics
- Maximum Supply Pressure: 150 psig (10 bar), not to exceed actuator rating
- Maximum Signal Pressure: 150 psig (10 bar)
- Flow Capacity: 300 scfm (7,075 Nl/min)
- 1/2″ Port Forward Flow Coefficient (Cv): 6.6
- 1/2″ Port Exhaust Flow Coefficient (Cv): 5.8
- 3/4″ Port Forward Flow Coefficient (Cv): 6.8
- 3/4″ Port Exhaust Flow Coefficient (Cv): 5.8
- Deadband: Under 0.25 psig (0.017 bar)
- Signal-to-Output Ratio: 1:1 ±5% of 100 psi output span
- Standard Temperature Range: -40°F to 160°F (-40°C to 71°C)
- EPDM Option Temperature Range: -40°F to 230°F (-40°C to 110°C)
- Silicone Option Temperature Range: -61°F to 230°F (-52°C to 110°C)
- Signal Port: 1/4″ NPT
- Supply/Output Ports: 1/2″ or 3/4″ NPT
- Aluminum Model Weight: 5 lbs (2.3 kg)
- Stainless Steel Model Weight: 11.7 lbs (5.3 kg)
These performance characteristics allow the Type 6000 to provide the high pneumatic flow required for rapid actuator movement while maintaining a proportional 1:1 relationship between signal and output pressure.
How to Select the Right Configuration
Selecting the correct Type 6000 configuration depends on the required port size, construction material, operating temperature, environmental requirements, and actuator flow requirements.
- Select the 1/2″ NPT model for applications requiring a forward Cv of 6.6
- Select the 3/4″ NPT model for applications requiring a forward Cv of 6.8
- Choose aluminum construction for general industrial pneumatic applications where lower weight is preferred
- Choose 316 stainless steel construction for applications requiring increased corrosion resistance
- Select the standard elastomer configuration for temperatures from -40°F to 160°F
- Select the EPDM Elastomer option for applications requiring temperatures up to 230°F
- Select the Silicone Elastomer option for applications requiring temperatures from -61°F to 230°F
- Select the ATEX option when ATEX 2014/34/EU compliance is required
- Use the adjustable bypass valve to tune booster response and minimize actuator overshoot or overdamping
- Close the bypass when maximum stroking speed is desired in appropriate on/off control valve applications
For additional guidance:
Applications
The Type 6000 Volume Booster is designed for pneumatic valve control systems that require increased airflow to improve actuator stroking speed and response.
- Pneumatic control valves
- Valve positioner and actuator systems
- Large pneumatic actuators
- Fast-stroking control valves
- Throttling control applications
- On/off control valves
- Process control systems
- Industrial automation systems
- High-flow pneumatic control systems
- Applications requiring faster actuator response
Principle of Operation
The Type 6000 operates as a one-to-one signal-to-output relay between a valve positioner and pneumatic actuator. A pneumatic signal from the positioner controls the booster, allowing a substantially larger volume of supply air to flow to or exhaust from the actuator while maintaining the relationship between signal and output pressure.
The integral bypass valve allows smaller signal changes to pass directly between the positioner and actuator, helping maintain stable throttling control. Larger signal changes activate the booster to provide the increased air volume required for rapid actuator movement. The principle-of-operation diagram on page 2 of the specification sheet illustrates the Type 6000 installed between the valve positioner and actuator.
Models & Configurations
Type 6000 Models
- 6000-DA = 1/2″ NPT, 0-150 psig (0-10 bar), Aluminum
- 6000-EA = 3/4″ NPT, 0-150 psig (0-10 bar), Aluminum
- 6000-DS = 1/2″ NPT, 0-150 psig (0-10 bar), Stainless Steel
- 6000-ES = 3/4″ NPT, 0-150 psig (0-10 bar), Stainless Steel
Available Options
- H = Silicone Elastomers
- R = EPDM Elastomers
- X = ATEX 2014/34/EU
The ordering table on page 2 of the Type 6000 specification sheet identifies the available port size and construction combinations, along with the elastomer and ATEX options.
Accessories
- 304 Stainless Steel Mounting Bracket: P/N 436-707-067
Materials of Construction
- Body/Bonnet/Spacer: Aluminum or 316 Stainless Steel
- Diaphragms: Nitrile / Nylon
- Springs: 304 Stainless Steel
- Plug: Stainless Steel / Nitrile
- Seat Ring: Brass or Stainless Steel
- Trim: Stainless Steel
- Bypass Valve: Stainless Steel
Versions are also available with EPDM or silicone elastomers and stainless steel internals. Consult ControlAir for availability.
Technical Resources
- Product Data Sheet
- Installation Information
- CAD Models
- Product Certifications
- Engineering Support Resources
FAQs
What is the Type 6000 volume booster used for?
The Type 6000 is used with pneumatic valve positioners and actuators to increase airflow and improve control valve stroking speed. It operates as a one-to-one signal-to-output relay while providing substantially greater flow capacity to the actuator.
What is the flow capacity of the Type 6000?
The Type 6000 provides flow capacity up to 300 scfm (7,075 Nl/min).
What does the adjustable bypass valve do?
The adjustable bypass valve allows the response of the Type 6000 to be tuned to the actuator and application. Proper adjustment helps prevent actuator overshoot or overdamping while maintaining fast response to larger signal changes.
Can the Type 6000 be used with on/off control valves?
Yes. For on/off control valve applications, the bypass can be closed to increase actuator stroking speed.
What is the signal-to-output ratio?
The Type 6000 has a 1:1 signal-to-output ratio with a specification of ±5% of a 100 psi output span.
What is the maximum supply pressure?
The maximum supply pressure is 150 psig (10 bar). Supply pressure must not exceed the pressure rating of the actuator.
What port sizes are available?
The Type 6000 is available with either 1/2″ or 3/4″ NPT supply and output ports. The signal port is 1/4″ NPT.
Is the Type 6000 available in stainless steel?
Yes. The Type 6000 is available with either an aluminum or 316 stainless steel body, bonnet, and spacer.
What is the deadband of the Type 6000?
The Type 6000 has a deadband of less than 0.25 psig (0.017 bar).
What temperature ranges are available?
The standard Type 6000 operates from -40°F to 160°F (-40°C to 71°C). The EPDM option extends the upper temperature limit to 230°F (110°C), while the silicone option provides a range of -61°F to 230°F (-52°C to 110°C).
Is an ATEX option available?
Yes. An ATEX 2014/34/EU option is available for the Type 6000.
